Dorrington Studio

Professional Experience

Airbus UK (2024 – Present)

Process Manufacturing Engineer / Lead Project Engineer (Contract)

Critical Problem Solving:

Engineered a rapid-response solution for a 5-year EASA non-compliance issue. Developed a bespoke product and process to eliminate Foreign Object Debris (FOD) within live aircraft, preventing fleet-wide grounding.

Digital Manufacturing:

Leveraged CATIA modelling to transform complex wing build operations into simplified Standard Operating Instructions (SOI), reducing assembly errors and lead times.

Operational Agility:

Acted as the primary technical point of contact for Engineering Query Notes (EQNs), ensuring zero build-stops through swift technical resolution and the creation of custom tooling.

Created new tooling to aid and improve build efficiency

Rolls Royce (2017 - 2024)

Manufacturing Engineer, Decommissioned Parts Recovery Inspector and
Engineer

Commercial Impact:

Designed and validated a bespoke measurement tool that recovered £500k of "unserviceable" stock. This intervention enabled the delivery of 16 engines, protecting £66m in total contract value.

Innovation Leadership:

Pioneered the use of 3D printing for advanced manufacturing on-site, reducing tool-room lead times and improving shop-floor productivity.

Systems Development:

Created an interactive digital repair interface for inspectors, bridging the gap between complex defect identification and actionable engineering data.

Award-Winning Process Design: Received multiple internal accolades for lean implementation and cost-saving initiatives.

LEAN Implementation:

Successfully implemented LEAN principles, resulting in streamlined processes and increased operational efficiency.

Introduced advanced manufacturing methods to the section, improving productivity by 3d printing

Mental Health Champion:

Advocated for mental health awareness, fostering a supportive work environment.

Cost Savings:

Spearheaded initiatives resulting in substantial cost savings, contributing to the financial success of the organisation.

Received multiple awards for process improvements

Avalon Plastics (2017 - 2018)

Business Development and NPI Consultant (Contract)

New Product Identification:

Innovatively
identified new product opportunities, leveraging market trends and consumer
needs.

Market Review:

Conducted
comprehensive market reviews to assess industry dynamics, competitor
strategies, and emerging trends.

SWOT Analysis:

Applied
strategic analysis through SWOT assessments, identifying strengths, weaknesses, opportunities, and threats to inform decision-making.

Outcome:

Contributed to the company's growth by introducing new product concepts aligned with market demands and competitive advantages.

Trees Building Contractor (2017 – 2017)

Commercial Sales and 3D CAD Specialist (Contract)

Dwelling 3D Modelling:

Utilised advanced 3D modelling techniques to create detailed representations of
residential structures, enhancing visualisation for clients and stakeholders.

Quote 3D Rendering:

Produced visually compelling 3D renderings for project quotes, providing clients with a realistic preview of proposed construction or development projects.

Sale of Development Land:

Played a pivotal role in the commercial sales team, contributing expertise in showcasing development land through visually appealing 3D presentations.

Outcome:

Facilitated the sales process by presenting clients with immersive 3D models and renderings, enhancing the marketing and negotiation of development land.

University of Bath / Diversus (2017 –
2017) 

NPI, Design & Product Development Consultant (Consultant)

Advanced Materials:

Applied expertise in advanced materials to enhance product durability, performance, and innovation.

Product Research:

Conducted thorough product research, staying abreast of industry trends and technological advancements to inform the development process.

Realised Product Ready to Manufacture:

Successfully guided the development lifecycle from concept to manufacturing, ensuring the realisation of high-quality products with a focus on feasibility and scalability.

Outcome:

Contributed to the successful realisation of products by integrating cutting-edge materials and innovative design principles, ensuring products were ready for efficient and effective manufacturing.

GKN Aerospace (2013 – 2015)

Inspection, Certification Engineer A380 Wing Structures (Contract)

Sole Management of Goods In, Raw Material, Dispatch / Certification:

Held sole responsibility for managing the entire process from goods receipt to dispatch, including overseeing raw material inspections and certification for A380 Wing Structures.

Quality Assurance:

Implemented rigorous quality assurance measures, ensuring compliance with industry standards and regulatory requirements throughout the inspection and certification processes.

Collaboration and Coordination:

Collaborated closely with cross-functional teams to coordinate seamless operations, facilitating efficient material flow and certification procedures.

Hewlett Packard (2010 – 2013)

Component Engineering Support

Electronics:

Provided comprehensive engineering support with a focus on electronics, ensuring the seamless integration and functionality of electronic components within HP products.

Global Networking:

Actively participated in global networking initiatives, collaborating with teams across different regions to facilitate effective communication and the exchange of technical knowledge.

Sourcing:

Led sourcing efforts, identifying and establishing relationships with key suppliers to ensure a consistent and reliable supply chain for electronic components.

Buying:

Executed strategic buying activities, negotiating favourable terms and agreements with suppliers to optimise cost-effectiveness and procurement efficiency.

Exhibitions:

Played a crucial role in exhibitions, showcasing HP's engineering capabilities and products, effectively communicating technical aspects to a diverse audience. Created events for supplier to visit HP building strong lasting relationships

Airbus UK 2002 – 2010

Apprentice, Site Maintenance Repair & Installation Engineer, Laser
Metrology Engineer

Measurements:

Conducted precise measurements using laser metrology techniques, ensuring accuracy in the manufacturing and assembly of A400M Wing Structures.

Advanced Technologies:

Applied cutting-edge technologies to enhance measurement processes, contributing to the efficiency and precision of wing structure development.

Pneumatics, Hydraulics, Electrical, Structures:

Executed maintenance, repair, and installation duties, specialising in pneumatics, hydraulics, electrical systems, of the sites facililties.