Curtis Dorrington


Product Design Engineer • Inventor • Manufacturing Specialist

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Turning ideas into real-world innovation.


I’m a UK-based product design engineer and inventor specialising in taking ideas from concept to commercial reality. I design, prototype, and manufacture real products that are sold internationally through distributors. My work includes successfully launching crowdfunded products, securing angel investment through a pitch process similar to Dragons’ Den, and setting up full manufacturing supply chains in the Midlands. I have hands-on experience with plastic injection moulding, aluminium extrusion, zinc die casting, CNC machining, material selection, 3D modelling, and rapid prototyping. I focus on intuitive, problem-solving design that works in the real world and scales for production.

Bestseller

Quick Caps - Bicycle Wheel Security

Dragons Den Type Investment Funded

Crowd Funded Via Kickstarter

UK and International manufacturing & assembly

Die Casting, Extruding, CNC machining

Design to Manufacture - Worldwide sales and distribution

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Bestseller

Vape Any Wear

Investment Funded

UK manufacturing & assembly

Material Sciences, Principles of material attraction, and filtration

Design to Manufacture - Worldwide sales and distribution

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Bestseller

ADDSTRAP

Self Funded

UK manufacturing & assembly

Health Care Specific to Diabetes

Design to Manufacture

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Bestseller

T-ShirtPrinter.com

Self Funded

UK manufacturing & assembly

High end Custom Clothing

Design to Manufacture

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Bestseller

Impervious Drip Tips

Investment Funded

UK manufacturing & assembly

Injection Moulding

Design to Manufacture

UK Distribution

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Bestseller

Flava Tips

Investment Funded

UK manufacturing & assembly

Injection Moulding, Scent Infusion

Partnered with largest UK Aroma Company

Design to Manufacture

UK Distribution

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Bestseller

aVAPEshop.co.uk

theCBDTree.co.uk

Drop shipping

The First Vape shop worldwide to successfully negotiate with Klarna and be listed on their library for buy now pay later

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Bestseller

theCBDtree.co.uk

Drop shipping

The First CBD shop worldwide to successfully negotiate with Klarna and be listed on their library for buy now pay later

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My CV

Professional
Experience

Airbus UK (2024 – Present)

Process Manufacturing Engineer / Lead Project Engineer (Contract)

Key achievement: resolved a 5 year problem by prototyping a product and
process to control and issue that resulted in part being unwanted parts being
found in a live aircraft.

Improvements

Resolving
engineering problems with the build of the Aircraft wing sets.

Understanding
and simplifying wing build operations by creating step by step procedures with
Catia models.

 

Rolls Royce (2017 - 2024)

Manufacturing Engineer, Decommissioned Parts Recovery Inspector and
Engineer

Key achievement: Multiple awards for innovation

LEAN
Implementation:

Successfully
implemented LEAN principles, resulting in streamlined processes and increased
operational efficiency.

Process
Improvement:

Designed
and implemented a process and tooling, saving over £0.5M in parts and
preventing a 9-month deficit.

Introduced
advanced manufacturing methods to the section, improving productivity by 3d
printing

Educational
Tools:

Developed
and introduced educational tools to enhance team skills and knowledge.

Global
Mental Health Champion:

Advocated
for mental health awareness, fostering a supportive work environment.

Cost
Savings:

Spearheaded
initiatives resulting in substantial cost savings, contributing to the
financial success of

the organisation.

 

Avalon Plastics (2017 - 2018)

Business Development and NPI Consultant (Contract)

 

New
Product Identification:

Innovatively
identified new product opportunities, leveraging market trends and consumer
needs.

Market
Review:

Conducted
comprehensive market reviews to assess industry dynamics, competitor
strategies, and emerging trends.

SWOT
Analysis:

Applied
strategic analysis through SWOT assessments, identifying strengths, weaknesses,
opportunities, and threats to inform decision-making.

Outcome:

Contributed
to the company's growth by introducing new product concepts aligned with market
demands and competitive advantages.

Trees Building Contractor (2017 – 2017)

Commercial Sales and 3D CAD Specialist (Contract)

 

Dwelling
3D Modelling:

Utilised
advanced 3D modelling techniques to create detailed representations of
residential structures, enhancing visualisation for clients and stakeholders.

Quote
3D Rendering:

Produced
visually compelling 3D renderings for project quotes, providing clients with a
realistic preview of proposed construction or development projects.

Sale
of Development Land:

Played a
pivotal role in the commercial sales team, contributing expertise in showcasing
development land through visually appealing 3D presentations.

Outcome:

Facilitated
the sales process by presenting clients with immersive 3D models and
renderings, enhancing the marketing and negotiation of development land.

University of Bath / Diversus (2017 –
2017) 

NPI, Design & Product Development Consultant (Consultant)

 

Advanced
Materials:

Applied
expertise in advanced materials to enhance product durability, performance, and
innovation.

Product
Research:

Conducted
thorough product research, staying abreast of industry trends and technological
advancements to inform the development process.

Realised
Product Ready to Manufacture:

Successfully
guided the development lifecycle from concept to manufacturing, ensuring the
realisation of high-quality products with a focus on feasibility and
scalability.

Outcome:

Contributed
to the successful realisation of products by integrating cutting-edge materials
and innovative design principles, ensuring products were ready for efficient
and effective manufacturing.

GKN Aerospace (2013 – 2015)

Inspection, Certification Engineer A380 Wing Structures (Contract)

 

Sole
Management of Goods In, Raw Material, Dispatch / Certification:

Held sole
responsibility for managing the entire process from goods receipt to dispatch,
including overseeing raw material inspections and certification for A380 Wing
Structures.

Quality
Assurance:

Implemented
rigorous quality assurance measures, ensuring compliance with industry
standards and regulatory requirements throughout the inspection and
certification processes.

Collaboration
and Coordination:

Collaborated
closely with cross-functional teams to coordinate seamless operations,
facilitating efficient material flow and certification procedures.

Hewlett Packard (2010 – 2013)

Component Engineering Support

 

Electronics:

Provided
comprehensive engineering support with a focus on electronics, ensuring the
seamless integration and functionality of electronic components within HP
products.

Global
Networking:

Actively
participated in global networking initiatives, collaborating with teams across
different regions to facilitate effective communication and the exchange of
technical knowledge.

Sourcing:

Spearheaded
sourcing efforts, identifying and establishing relationships with key suppliers
to ensure a consistent and reliable supply chain for electronic components.

Buying:

Executed
strategic buying activities, negotiating favourable terms and agreements with
suppliers to optimise cost-effectiveness and procurement efficiency.

Exhibitions:

Played a
crucial role in exhibitions, showcasing HP's engineering capabilities and
products, effectively communicating technical aspects to a diverse audience.

Airbus Aerospace 2002 – 2010

Apprentice, Site Maintenance Repair & Installation Engineer, Laser
Metrology Engineer

 

Measurements:

Conducted
precise measurements using laser metrology techniques, ensuring accuracy in the
manufacturing and assembly of A400M Wing Structures.

Advanced
Technologies:

Applied
cutting-edge technologies to enhance measurement processes, contributing to the
efficiency and precision of wing structure development.

Pneumatics,
Hydraulics, Electrical, Structures:

Executed
maintenance, repair, and installation duties, specialising in pneumatics,
hydraulics, electrical systems, and overall aircraft structures.

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Products I've Created

Example product

Example product

Example product
£100.00
Example product

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£100.00
Example product

Example product

Example product
£100.00
Example product

Example product

Example product
£100.00