Turning ideas into real-world innovation.
I’m a UK-based product design engineer and inventor specialising in taking ideas from concept to commercial reality. I design, prototype, and manufacture real products that are sold internationally through distributors. My work includes successfully launching crowdfunded products, securing angel investment through a pitch process similar to Dragons’ Den, and setting up full manufacturing supply chains in the Midlands. I have hands-on experience with plastic injection moulding, aluminium extrusion, zinc die casting, CNC machining, material selection, 3D modelling, and rapid prototyping. I focus on intuitive, problem-solving design that works in the real world and scales for production.
Bestseller
Quick Caps - Bicycle Wheel Security
Dragons Den Type Investment Funded
Crowd Funded Via Kickstarter
UK and International manufacturing & assembly
Die Casting, Extruding, CNC machining
Design to Manufacture - Worldwide sales and distribution
Bestseller
Vape Any Wear
Investment Funded
UK manufacturing & assembly
Material Sciences, Principles of material attraction, and filtration
Design to Manufacture - Worldwide sales and distribution
Bestseller
ADDSTRAP
Self Funded
UK manufacturing & assembly
Health Care Specific to Diabetes
Design to Manufacture
Bestseller
T-ShirtPrinter.com
Self Funded
UK manufacturing & assembly
High end Custom Clothing
Design to Manufacture
Bestseller
Impervious Drip Tips
Investment Funded
UK manufacturing & assembly
Injection Moulding
Design to Manufacture
UK Distribution
Bestseller
Flava Tips
Investment Funded
UK manufacturing & assembly
Injection Moulding, Scent Infusion
Partnered with largest UK Aroma Company
Design to Manufacture
UK Distribution
Bestseller
aVAPEshop.co.uk
theCBDTree.co.uk
Drop shipping
The First Vape shop worldwide to successfully negotiate with Klarna and be listed on their library for buy now pay later
Bestseller
theCBDtree.co.uk
Drop shipping
The First CBD shop worldwide to successfully negotiate with Klarna and be listed on their library for buy now pay later
My CV
Professional
Experience
Airbus UK (2024 – Present)
Process Manufacturing Engineer / Lead Project Engineer (Contract)
Key achievement: resolved a 5 year problem by prototyping a product and
process to control and issue that resulted in part being unwanted parts being
found in a live aircraft.
Improvements
Resolving
engineering problems with the build of the Aircraft wing sets.
Understanding
and simplifying wing build operations by creating step by step procedures with
Catia models.
Rolls Royce (2017 - 2024)
Manufacturing Engineer, Decommissioned Parts Recovery Inspector and
Engineer
Key achievement: Multiple awards for innovation
LEAN
Implementation:
Successfully
implemented LEAN principles, resulting in streamlined processes and increased
operational efficiency.
Process
Improvement:
Designed
and implemented a process and tooling, saving over £0.5M in parts and
preventing a 9-month deficit.
Introduced
advanced manufacturing methods to the section, improving productivity by 3d
printing
Educational
Tools:
Developed
and introduced educational tools to enhance team skills and knowledge.
Global
Mental Health Champion:
Advocated
for mental health awareness, fostering a supportive work environment.
Cost
Savings:
Spearheaded
initiatives resulting in substantial cost savings, contributing to the
financial success of
the organisation.
Avalon Plastics (2017 - 2018)
Business Development and NPI Consultant (Contract)
New
Product Identification:
Innovatively
identified new product opportunities, leveraging market trends and consumer
needs.
Market
Review:
Conducted
comprehensive market reviews to assess industry dynamics, competitor
strategies, and emerging trends.
SWOT
Analysis:
Applied
strategic analysis through SWOT assessments, identifying strengths, weaknesses,
opportunities, and threats to inform decision-making.
Outcome:
Contributed
to the company's growth by introducing new product concepts aligned with market
demands and competitive advantages.
Trees Building Contractor (2017 – 2017)
Commercial Sales and 3D CAD Specialist (Contract)
Dwelling
3D Modelling:
Utilised
advanced 3D modelling techniques to create detailed representations of
residential structures, enhancing visualisation for clients and stakeholders.
Quote
3D Rendering:
Produced
visually compelling 3D renderings for project quotes, providing clients with a
realistic preview of proposed construction or development projects.
Sale
of Development Land:
Played a
pivotal role in the commercial sales team, contributing expertise in showcasing
development land through visually appealing 3D presentations.
Outcome:
Facilitated
the sales process by presenting clients with immersive 3D models and
renderings, enhancing the marketing and negotiation of development land.
University of Bath / Diversus (2017 –
2017)
NPI, Design & Product Development Consultant (Consultant)
Advanced
Materials:
Applied
expertise in advanced materials to enhance product durability, performance, and
innovation.
Product
Research:
Conducted
thorough product research, staying abreast of industry trends and technological
advancements to inform the development process.
Realised
Product Ready to Manufacture:
Successfully
guided the development lifecycle from concept to manufacturing, ensuring the
realisation of high-quality products with a focus on feasibility and
scalability.
Outcome:
Contributed
to the successful realisation of products by integrating cutting-edge materials
and innovative design principles, ensuring products were ready for efficient
and effective manufacturing.
GKN Aerospace (2013 – 2015)
Inspection, Certification Engineer A380 Wing Structures (Contract)
Sole
Management of Goods In, Raw Material, Dispatch / Certification:
Held sole
responsibility for managing the entire process from goods receipt to dispatch,
including overseeing raw material inspections and certification for A380 Wing
Structures.
Quality
Assurance:
Implemented
rigorous quality assurance measures, ensuring compliance with industry
standards and regulatory requirements throughout the inspection and
certification processes.
Collaboration
and Coordination:
Collaborated
closely with cross-functional teams to coordinate seamless operations,
facilitating efficient material flow and certification procedures.
Hewlett Packard (2010 – 2013)
Component Engineering Support
Electronics:
Provided
comprehensive engineering support with a focus on electronics, ensuring the
seamless integration and functionality of electronic components within HP
products.
Global
Networking:
Actively
participated in global networking initiatives, collaborating with teams across
different regions to facilitate effective communication and the exchange of
technical knowledge.
Sourcing:
Spearheaded
sourcing efforts, identifying and establishing relationships with key suppliers
to ensure a consistent and reliable supply chain for electronic components.
Buying:
Executed
strategic buying activities, negotiating favourable terms and agreements with
suppliers to optimise cost-effectiveness and procurement efficiency.
Exhibitions:
Played a
crucial role in exhibitions, showcasing HP's engineering capabilities and
products, effectively communicating technical aspects to a diverse audience.
Airbus Aerospace 2002 – 2010
Apprentice, Site Maintenance Repair & Installation Engineer, Laser
Metrology Engineer
Measurements:
Conducted
precise measurements using laser metrology techniques, ensuring accuracy in the
manufacturing and assembly of A400M Wing Structures.
Advanced
Technologies:
Applied
cutting-edge technologies to enhance measurement processes, contributing to the
efficiency and precision of wing structure development.
Pneumatics,
Hydraulics, Electrical, Structures:
Executed
maintenance, repair, and installation duties, specialising in pneumatics,
hydraulics, electrical systems, and overall aircraft structures.